Conveyors are an essential part of warehouse operations. They contribute in important ways to productivity and efficiency, and also quality control and personnel safety. The form of material handling conveyors used in a specific application depends upon many aspects, including the size and weight of the product to be moved, whether the conveying is done on one level or from one level to another and many other issues.

Material handling conveyors, like other material handling equipment, have to be matched to their operations. But cost remains a concern, also. Definitely, one conveyor can't replace another just because it's less expensive. Still, there're ways to keep expenses under control.

One way to control costs is to find second-hand conveyors that can meet specifications. Look for used tools from large companies which are moving, downsizing or updating their warehouse operations. Reconditioned tools can be a brilliant investment.

Conveyors fall into four basic classes: gravity, power, flexible and lifts/carousels. With gravity conveyors, products are moved by gravity or pushed. A motor does the moving with a power conveyor. Flexible conveyors are simply that: They can be either gravity- or motor-driven, based on the application. Lifts and carousels move products vertically or horizontally for order picking. Conveyors that fit into 2 of these different types - gravity and power - are described here.

Representative of gravity conveyors are the gravity skatewheel conveyor and the gravity roller conveyor. The skatewheel conveyor is a series of small steel wheels and can handle items which are wider than it is. The roller conveyor is for weighty, uneven and open packaged products and generally features spring-loaded axles.

Power conveyors are including the live roller, incline, accumulating, chain-driven, sortation and pallet. Live roller conveyors are powered by belts or o-rings and come in a variety of section shapes. Incline conveyors can move products form one floor to the next. Accumulating conveyors gather and hold material in place to stay for action down the line.

Chain-driven conveyors can carry the heaviest palletized loads and drums. Sortation conveyors permit merging, disconnect and divert products in multiple directions. Pallet conveyors transport, stop, accumulate or stage palletized loads and are ideal for conveying weighty items.

Selecting which kind of conveyor system will greatest meet a certain need can be a challenge, and the first choice might not be the best. It could be a good idea to take advantage of the design features of some warehouse equipment dealers. A well-designed material handling conveyor can lead to lower prices because more efficient conveyors can be used or because a less expensive conveyor will do the job just as well.

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